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Mist Eliminator & Demister

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The Engineered Mist Eliminator & Demister

Saiptech Mist Eliminator Application Scenario

Mist elimination is a critical process in various industrial operations, particularly in separating liquid droplets from vapor streams to prevent issues such as absorbent losses, product contamination, and equipment damage. Despite its importance, mist eliminators are often treated as commodity items, leading to suboptimal performance. However, engineered mist eliminators can significantly enhance efficiency, reduce operational costs, and extend equipment life.

By leveraging proven technologies and design approaches, Saiptech engineered mist eliminators can deliver significant operational benefits, including reduced absorbent losses, minimized product contamination, and extended equipment life. Investing in the right mist elimination solution can lead to substantial cost savings and improved process reliability.

Mist Eliminator Types


  • Mesh Pads: Commonly used for general-purpose mist elimination. They are cost-effective but may have higher pressure drops and limited capacity.
  • Vane Packs: Ideal for high-velocity gas streams with large liquid droplets. They offer lower pressure drops and higher capacity compared to mesh pads.
  • Fiber Beds: Effective for sub-micron droplet removal, often used in applications requiring high efficiency, such as acid mist elimination.
  • Cyclonic Type: Suitable for high particulate loads and large droplet sizes. They use centrifugal force to separate liquids from vapors.

Common Selection Guide


Mesh Pad Vane Pack Fiber Glass Cyclone
Cost 1 2-3 10 3-5
Gas Capacity 5 6-15 1 15-20
Liquid Capacity 5 10 1 10
Particle Size (micron) 3-10 10-40 <0.1 7-10
Pressure Drop, WC < 25 mm < 10-90 mm 50-500 mm 200-240 mm
Solid Handling 3 10 1 8

Typical Size Distribution


Mist 1% wt. 10% wt. 50% wt. 90% wt. 99% wt.
Primary Absorbing Tower 0.4 0.8 1.7 10
Oleum Production 0.2 0.5 0.8 2.5
Secondary Absorbing Tower 0.5 1.6 2.5 5
Ammonia Scrubber 0.3 0.4 0.7 2 25
Sulfuric Acid Plants 0.3 26
Phosphoric Acid Mist 0.5 5
Up-Flow Cooling Tower 200 300 400 500 600
Packed Cross-Flow Tower 150 200 500 800 1100
Venturi Scrubber 40 100 175 300 500
Reverse-Jet Scrubber 100 250 500 1250 2000
Evaporator 20 50 130 240 300
Sieve Tray Tower 250 600 1100 1800 2500
Cooler-Condenser 0.1 5 10 20 35
2-Fluid Nozzle 1 15 35 90 120
Single-Fluid Nozzle 60 200 500 1500 2000

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Saiptech Co., Ltd